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Cooling Tower
  • Cooling TowerCooling Tower
  • Cooling TowerCooling Tower
  • Cooling TowerCooling Tower
  • Cooling TowerCooling Tower
  • Cooling TowerCooling Tower

Cooling Tower

Lynxcool's Cooling Tower is a high-performance wet cooling system. It utilizes evaporative cooling to efficiently cool warm condensate from refrigeration systems, chillers, or industrial processes, thereby reducing condensation temperature and improving energy efficiency.

By achieving 5–10°C lower water temperatures compared to air-cooled condensers, the cooling towers improve compressor COP and reduce operational energy costs. Our towers are installed worldwide in industrial refrigeration plants, commercial chiller systems, power generation facilities, chemical plants, and data centers.


Available in counter-flow and cross-flow designs, with induced or forced draft fans, and constructed from FRP, galvanized steel, or stainless steel, Lynxcool's towers are scalable from 50 kW to 50,000 kW per cell, with multi-cell configurations for larger capacities.


Cooling TowerCooling Tower


Technical Parameters

 

Parameter

Value / Range

Heat Rejection Capacity (per cell)

50 kW — 50,000 kW

Configuration

Counter-flow induced draft / Cross-flow induced or forced draft

Cooling Water Inlet Temperature

+32°C to +45°C (standard design basis +37°C)

Cooling Water Outlet Temperature

+27°C to +35°C (standard design basis +32°C)

Design Wet-Bulb Temperature

+20°C to +30°C (project-specific)

Approach Temperature

3–6°C above wet-bulb (design-dependent)

Water Flow Rate

0.04 — 0.06 l/s per kW heat rejection (typical)

Drift Loss

≤ 0.001% of circulating water flow (drift eliminator standard)

Evaporation Loss

Approx. 1.0–1.5% of circulating flow per 5.5°C ΔT

Fill Media Type

PVC counter-flow or cross-flow film fill; splash fill option

Fan Type

Axial propeller (induced/forced draft); EC inverter option

Fan Motor Protection

IP55 standard; IP65 option

Basin Material

FRP / Hot-dip galvanised steel / Stainless steel 304 or 316

Casing Material

FRP (standard) / Galvanised steel / Stainless steel

Water Distribution System

PVC spray nozzles (counter-flow) or trough distribution (cross-flow)

Drift Eliminator

Multi-pass PVC drift eliminator; ≤ 0.001% drift loss

Water Connection Size

DN50 — DN600 (model-dependent); flanged PN10/16

Operating Ambient Range

−5°C to +45°C; cold-climate package available to −30°C

Noise Level

≤ 55–72 dB(A) at 1 m (model-dependent); low-noise option

Unit Dimensions (typical 500 kW cell)

2,500 × 2,500 × 3,000 mm  (L × W × H)



Quality Assurance


Every cooling tower is manufactured in China with ISO 9001-certified processes. Each unit undergoes:

Basin hydrostatic testing

Fan and motor electrical testing

Fill media inspection

CTI-certified thermal performance validation


Cooling TowerCooling Tower


What are the advantages of this product?


Evaporative Cooling Advantage

● Achieves temperatures close to the wet-bulb, far below air-cooled condensers.

● Reduces refrigeration compressor power 15–25%, lowering energy costs.

Counter-Flow vs Cross-Flow Options

● Counter-Flow: Compact, high-efficiency, ideal for industrial refrigeration.

● Cross-Flow: Easy maintenance, low fan pressure drop, perfect for large HVAC or process cooling.

High-Performance PVC Fill Media

● Corrugated counter-flow fill maximizes heat transfer and resists fouling.

● Cross-flow fill ensures uniform water distribution and low air resistance.

● Splash fill available for poor water quality conditions.

Drift Eliminator for Safety

● Multi-pass PVC drift eliminators reduce water loss and Legionella risk to ≤ 0.001%.

● Optional ultra-low drift eliminators for sensitive applications (≤ 0.0003%).

EC Inverter Fan Control

● Maintains stable leaving water temperature.

● Reduces energy use with variable-speed fan operation.

● Multi-cell sequencing optimizes part-load efficiency.

Cold-Climate Package

● Ensures year-round operation down to −30°C.

● Includes insulated FRP basin, basin heaters, and ice-resistant fill geometry.


Why Choose Lynxcool?

● CTI-certified performance and full thermal testing

● Modular design for easy maintenance and expansion

● Optimized for both industrial and commercial applications

● EC inverter fan option for energy-efficient leaving water temperature control


Applications


Industrial Refrigeration: Cooling Tower is optimized for water-cooled compressors in food processing, cold chain, pharmaceutical, and chemical plants. Condensing temperatures are reduced by 5–10°C, and compressor efficiency is increased by 10–20%.

Commercial HVAC Chillers: Ideal for hospitals, hotels, data centers, and office buildings. Supports multi-cell operation with staged load control for maximum energy savings.

Power Generation: Compatible with gas turbine and engine cooling systems, with FRP or galvanized steel construction and IP55 fan motors.

Chemical and Petrochemical Processes: Resistant to aggressive water chemistry, high-fouling conditions, and chemical vapor environments. Stainless steel or FRP construction available.

Data Centers and IT Cooling: Cooling Tower features an N+1 redundancy configuration, equipped with EC fans for precise outlet water temperature control, and an enhanced demister to effectively control Legionella risk.


FAQ


Q: Difference between counter-flow and cross-flow cooling towers?

A: Counter-flow: water falls downward, air moves upward — opposite directions, maximising heat transfer and achieving closer approach to wet-bulb temperature; more compact.

Cross-flow: water falls, air moves horizontally — lower air-side pressure drop, easier maintenance, preferred for large HVAC/industrial applications. Lynxcool manufactures both and recommends based on capacity, footprint, wet-bulb approach, and maintenance access.


Q: How close can leaving water get to wet-bulb temperature?

A: Practically, approach is 3–6°C. Smaller approach needs larger towers. Lynxcool engineers size towers to balance capital cost and chiller energy savings.


Q: How to manage Legionella risk?

A: Four steps: (1) drift elimination ≤0.001%, (2) regular biocide dosing, (3) blowdown control to prevent scale/biofilm, (4) routine inspection/cleaning. Lynxcool provides a Legionella documentation package with each tower.


Q: Performance at low ambient temperatures?

A: Tower delivers colder water — improves refrigeration COP. Risk: ice formation. Lynxcool cold-climate package modulates fans, heats basin, and bypasses water to enable operation down to −30°C.


Q: Water treatment and consumption?

A: Treat for scale, corrosion, bio-growth, and solids (pH adjustment, inhibitors, biocide). Evaporation ≈1–1.5%, blowdown ≈0.5–1% of flow. Example: 1,000 kW tower, 5°C range → 1.5–2.0 m³/h. Lynxcool provides water balance calculations for each project.


Q: Manufacturing and quality assurance?

A: Made in China, ISO 9001-certified facility. QA includes material inspection, dimensional checks, basin hydro test, fan motor test, drift eliminator verification. Thermal performance data and installation docs included.





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